Lyoprotect® Aluminum Tray for Lyophilization

Teclen® Lyoprotect® Aluminum Tray VM (medium volume) is designed for lyophilization of pharmaceutical APIs (Active Pharmaceutical Ingredients). The tray is suitable for volumes from about 100 – 500 ml.

As aluminum has a very good heat transfer rate, the material is appropriate for many API as container for freeze-drying. Its anodized surface allows multiple use after cleaning (manual cleaning with mild detergent is recommended). All components, including the Lyoprotect® Membrane, can be sterilized in an autoclave. APIs can be produced aseptically in compliance with GMP.

Lyoprotect® Aluminum Tray for Lyophilization

Lyoprotect® Aluminum Tray VM, filling volume 100-500 ml

 

Membrane
Lyoprotect® Tray VM assembly

The membrane is designed for single use and can be easily replaced before every new drying cycle. It protects the API against contamination and the working environment and staff against fly-out.

Freeze-drying

During sublimation, the vapor can escape smoothly via the hydrophobic membrane. Freeze-drying process parameters determined with an open container can be transferred and lead to nearly the same drying results.  Please apply the same filling level.

Sealing

The silicone flat gasket ensures reliable sealing throughout the entire process. The required sealing stress is achieved by attaching the user-friendly nuts.

Sustainability

The combination of single-use and multiple-use components helps to reduce waste. The aluminum tray is re-usable, only the membrane must be discarded.

Design Features and Materials of the Lyoprotect® Aluminum Tray for Lyophilization

Lyoprotect Tray Aluminum Design

External dimensions of Lyoprotect® Aluminum Tray VM: 216 x 152 x 32 mm (L x W x H)

 

Multiple-use Components

Tray with fixing frame: Aluminum AlMg 4.5 Mn, universal alloy for engineering and construction, anodized surface

Sealing: Silicone o-ring, 70 Shore A, transparent

 

Single-use Component

Teclen® Lyoprotect® Membrane: Expanded PTFE on polypropylene non-woven backing material, membrane facing the pharmaceutical product, asymmetrical design serving as positioning aid.

 

Sealing stress: 6 x M4 set screws with wing nuts or acorn nuts

 

Filling height [mm]Volume [ml]
5132
10263
15395
20527

 

Product Claims of Teclen® Lyoprotect

  • Bacteria-proof container with vapor-permeable membrane
  • 100% visual inspection of membrane and components
  • Components comply with the regulations for materials and articles intended to come into contact with food according to (EC) No 1935/2004 and (EU) No 10/2011
  • The Lyoprotect® Membrane does not contain any material of animal origin

 

For further info about the tray VM please also read the Case Study with our client Lactosan.

 

Contact us for questions or your unbinding quote!